TIGMASTER-250COLD: The World’s Most Portable 250A Pulse TIG/MMA Welder 9.5kg | 100% Duty Cycle @ 250A / 40°C | 5A TIG Start | 0.1–500Hz Pulse | 2T/4T/S4T/SPOT Modes
Built by KEYGREE – 700,000 Units/Year of Welding Equipment
KEYGREE GROUP CO., LTD. produces 700,000 sets of welding equipment annually, trusted by professionals in over 100 countries — from European fabrication shops to Middle Eastern pipeline contractors, from Southeast Asian shipyards to African mines.
Certified Quality: CE, ISO 9001, BSCI, FCCA (CNAS pending) — your guarantee of safety, reliability, and ethical production.

Why TIGMASTER-250COLD Sets a New Standard
|
Feature |
TIGMASTER-250COLD |
Typical 250A Class Welder |
|
Weight |
9.5 kg – truly portable |
12–15 kg |
|
TIG Start Current |
5 A – ultra-clean arc initiation |
~8 A |
|
MMA Start Current |
10 A – smoot h ignition for 6010/7018 |
~10 A |
|
Duty Cycle @ 250 A / 40°C |
100% – weld all day non-stop |
35–60% @ 220–250 A |
|
Pulse Frequency |
0.1–500 Hz – from soft ripples to stiff arc |
Typically up to 200 Hz |
|
Pulse Duty Cycle |
10–90% adjustable |
Fixed or limited range |
|
Slope Up/Down |
0–25 s adjustable |
Often fixed or narrow |
|
Cold Welding Time |
1–500 ms |
Not available on many models |
|
Spot Welding |
0.1–9.99 s + interval |
Basic timer only |
|
Torch Modes |
2T / 4T / S4T / SPOT |
Usually 2T/4T only |
|
Remote Control |
Standard (5pin) |
Optional accessory |
|
Cooling System |
Intelligent fan – runs only when needed |
Continuous or basic thermal |
|
Generator Compatibility |
✅ Excellent – wide voltage tolerance |
✅ Good (PFC) |
|
VRD |
✅ ON/OFF switchable |
✅ Available |
|
Price Position |
High value |
Premium |
*Comparison based on published specifications of leading brands in the 250A DC TIG/MMA class.
Full Technical Specifications
|
Parameter |
Value |
|
Processes |
DC TIG (Lift), MMA (Stick) |
|
Model |
TIGMASTER-250COLD |
|
Weight |
9.5kg |
|
TIG Start Current |
5 A |
|
MMA Start Current |
10 A |
|
Current Range |
5–250 A (TIG), 10–250 A (MMA) |
|
Duty Cycle @ 250 A / 40°C |
100% |
|
Input Power |
220 V ±15%, 1phase |
|
Generator Requirement |
≥8 kVA recommended |
|
Pulse Frequency |
0.1–500 Hz |
|
Pulse Duty Cycle |
10–90% |
|
Slope Up / Down |
0–25 s |
|
PreGas / PostGas |
0–25 s / 1–25 s |
|
Cold Welding Time |
1–500 ms |
|
Spot Welding Time |
0.1–9.99 s |
|
Spot Interval |
0.1–9.99 s |
|
Torch Modes |
2T / 4T / S4T / SPOT |
|
Remote Connector |
5pin (wired remote / foot pedal) |
|
Cooling |
Intelligent fan – ondemand |
|
VRD |
ON/OFF switchable |
|
Protections |
Overvoltage, Undervoltage, Overcurrent, Thermal |
|
Enclosure Rating |
IP23 |
|
Standards |
EN 609741, ISO 9001 |
|
Certifications |
CE, ISO 9001, BSCI, FCCA (CNAS in process) |
Global Service & Support
Wherever you are, KEYGREE ensures you stay productive:
- Worldwide Distributor Network– Spare parts and service in over 50 countries
- 24/7 Technical Support– English, Spanish, Arabic, Russian, French
- 2-Year Warranty– Standard on all TIGMASTER series
- Fast Logistics– Air, sea, and rail options with tracking
- Online Training– Video manuals, webinars, and on-site training available
- Generator-Ready– Stable performance even in remote sites with unstable power
Global Application Case Studies
Precision Fabrication – Germany
Challenge: TIG welding 0.8mm stainless steel for high-end automotive components required ultra-clean starts and precise heat management.
Solution: TIGMASTER-250COLD with 5A TIG start, 0.1–500Hz pulse control, and intelligent cooling.
Result:
- 30% equipment cost savings compared to previous premium brand
- Cleaner starts eliminated post-weld cleanup on thin sheet
- Finer pulse control enabled heat management for distortion-free welds
- Now standard equipment across their precision fabrication line
Pipeline Construction – UAE
Challenge: On-site pipeline welding in 45°C ambient temperatures required equipment that could withstand heat and be easily transported.
Solution: TIGMASTER-250COLD with 100% duty cycle, 9.5kg portability, remote control, and switchable VRD.
Result:
- 20 units deployed across major oil & gas projects
- Zero thermal shutdowns despite 45°C+ ambient temperatures
- One technician can carry and operate — reduced crew size by 2 per site
- VRD enabled safe multi-crew operations in confined spaces
Mining Maintenance – South Africa
Challenge: Crack repair on heavy mining equipment required precision welding without distortion; harsh, dusty environment demanded reliable equipment.
Solution: TIGMASTER-250COLD with cold welding (1–500ms), spot welding with adjustable interval, and intelligent cooling.
Result:
- Cold welding mode eliminated distortion on crack repairs
- Intelligent cooling reduced dust ingestion — extended equipment life by 40%
- Repair time reduced by 35% with quick spot tacking
- Now standard across 3 mine sites
Shipbuilding – Indonesia
Challenge: Aluminum TIG welding on passenger ferries required focused arc control and equipment that could operate on generator power in a tropical shipyard.
Solution: TIGMASTER-250COLD with 500Hz pulse frequency, S4T mode, and generator compatibility.
Result:
- Replaced bulky machines — freed up workshop space by 30%
- S4T mode reduced operator fatigue on long hull seams
- Generator-friendly operation on 10kVA diesel genset — no grid power needed
- Fleet expanded to 15 units across 2 shipyards
Agricultural Equipment Manufacturing – Brazil
Challenge: Mixed production of carbon steel and stainless steel components required quick process switching and export compliance.
Solution: TIGMASTER-250COLD with TIG/MMA dual-process capability, adjustable post-gas up to 25s, and CE certification.
Result:
- Quick switch between TIG and MMA — reduced changeover time by 80%
- 25s post-gas enabled titanium welding for specialized components
- CE certified — hassle-free export to EU markets
- Production capacity increased by 25% with same workforce
Why Global Professionals Choose TIGMASTER-250COLD
- Ultra-portable + full duty cycle — 9.5kg with 100% duty cycle at 250A — no compromises
- Precision control — 5A start, 0.1–500Hz pulse, 10–90% pulse duty cycle — finer adjustment than class leaders
- Advanced torch modes — S4T for automated slope, SPOT for production tacking
- Intelligent cooling — runs only when needed — cleaner, quieter, longer life
- Global support network — parts and service in over 50 countries
- Private labeling available for volume partner
Ready to Elevate Your Welding Capability?
Contact us today for:
- Free sample testing– we’ll ship a unit to qualified partners
- Detailed datasheetwith pulse curves and duty cycle certification
- Weld test videos(5 A start, pulse modes, spot welding)
- Distributor pricingfor global markets
- OEM/ODM collaboration
Contact KEYGREE: www.keygree.com | Response within 24 hours
*Specifications subject to change without notice. TIGMASTER is a trademark of KEYGREE GROUP CO., LTD. Third-party test reports available upon request.*













